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  csm_xs2_ds_e_2_1 1 round water-resistan t connectors (m12) xs2 water- and environment-resistive fa connectors save wiri ng and maintenance effort ? compact fa connectors meet ip 67 requirements and ensure a 94v- 0 fire retardant rating.  a wide array of connectors makes a wiring system more modular, simplifies maintenance, and reduces downtime.  connectors with cables and connector assemblies are available.  three types of connector assembly: crimping, soldering, and screw-on.  connectors with cables are ul certified.  based on iec61076-2-101 (i ec 60947-5-2) and neca 4202. refer to safety precautions on page 26. construction (xs2g soldering connector plug assemblies) ratings and specifications recommended cables materials and finish *the t-joint of the xs2r is aluminum/white. socket appearance note: the ac and dc connectors are di fferent as shown here and therefore cannot be connected together. rated current 3 a rated voltage for dc 125 vdc, for ac 250 vac contact resistance (connector) 40 m ? max. (20 mv max., 100 ma max.) insulation resistance 1,000 m ? min. (at 500 vdc) dielectric strength (connector) 1,500 vac for 1 min (leakage current: 1 ma max.). degree of protection ip67 (iec529) insertion tolerance 200 times min. assembled fixture strength tensile: 98 n/15 s torsion: 0.98 nm/15 s cable holding strength cable diameter: 6 mm 98 n/15 s 4 to 5 mm 49 n/15 s 3 mm 29 n/15 s ambient operating temperature range operating: ? 25 c to 70 c ambient humidity range 20% to 85% cable outer diameter core sizes crimping models soldering models screw-on models 8 mm 7 to 8 mm --- --- 0.18 to 0.75 mm 2 7 mm 6 to 8 mm 6 mm 5 to 6 mm two types of contacts are available. ? 0.18 to 0.3 mm 2 ? 0.5 to 0.75 mm 2 0.5 mm 2 max. 4 mm 4 to 5 mm 3 mm 3 to 4 mm lock spring fixture solder-cup pin cover o-ring contact block watertight bushing cable clamp cap item xs2f/h/w xs2m/r/p xs2c/g contacts materials phosphor bronze brass finish nickel base, 0.4- m gold plating thread bracket materials brass * finish nickel plated * pin block materials pbt resin (ul94v-0) pa resin (ul94v-0) pbt resin (ul94v-0) finish for dc: light gray; for ac: dark gray o-ring/rubber bushing rubber cover polyester elastomer --- pbt resin (ul94v-0) cap --- --- pbt resin (ul94v-0) cable clamp --- --- pa resin (ul94v-0) pin clamp --- --- pbt resin (ul94v-0) lock spring --- --- lcp resin (ul94v-0) watertight bushing --- --- rubber ring --- --- steel dc type ac type male (plug) contacts female (socket) contacts male (plug) contacts female (socket) contacts 1 2 3 4 2 1 4 3 1 2 3 4 2 1 4 3
xs2 2 list of products name model appearance 1. connectors attached to cable xs2w sockets and plugs on cable ends xs2f sockets on one cable end xs2h plugs on one cable end 2. connector assemblies (crimp- ing, soldering, or screw-on) used to enable using connec- tors for sensor cables and relay cables. xs2g plug assemblies xs2c socket assemblies xy2f crimp tool (for crimping connectors) xw4z screwdriver (for screw-on connectors) 3. terminal box connectors used to enable using connec- tors for terminal boxes. xs2p panel-mounting sockets 4. t-joints and y-joints used for branching and for daisy-chain connections. xs2r t-joint/y-joint plug/socket connectors t-joints y-joints 5. sensor connector assemblies used to enable using connec- tors in sensors. xs2m plugs embedded plugs with screw threads embedded plugs with no screw threads 6. panel-mounting connectors used to enable using i/o box connectors mounted to panels. xs2m plugs flange-mounting plugs screw-mounting plugs ab c
xs2 3 xs2w sockets and plugs on cable ends model number legend use this model number legend to identify products from their model number. when ordering, use a model number from the table in ordering information . xs2w-d @ 2 @ - @@ 1- @ 1. type w: connectors connected to cable, socket and plug on cable ends 2. ac/dc (mating section form) d: for dc 3. connector poles 4: 4 poles 5: 5 poles 4. contact plating 2: 0.4- m gold plating 5. cable connection direction 1: straight/straight 2: l-shaped/l-shaped 3: straight (xs2 f)/l-shaped (xs2h) 4: l-shaped (xs2f)/straight (xs2h) 6. cable length a: 0.3 m (straight/straight only) b: 0.5 m (straight/straight only) c: 1 m (straight/straight only) d: 2 m e: 3 m (straight/straight only) f: 4 m (straight/straight only) g: 5 m h: 7 m (straight/straight only) j: 10 m (straight/straight only) k: 15 m (straight/straight only) l: 20 m (straight/straight only) 7. connections pin no. terminal no. abcd ab cde 8: brown white blue black (for dc) g: brown white blue black gray 8. connectors on one end/both ends 1: both ends 9. cable specifications a: standard cable r: vibration-proof robot cable (straight/straight only) f: fire-retardant, vibration-proof cable 3 12 4 5 6 7 8 9
xs2 4 xs2w sockets and plugs on cable ends dimensions (unit: mm) ordering information note: ask your omron representative about other cable lengths, and about 5-core cables. connectors with sta ndard cable xs2w-d42 @ - @ 81-a connectors with vibrat ion-proof robot cabl e (straight/straight) xs2w-d421- @ 81-r cable type cable connection direction no. of cable cores cable core cross- sectional area (mm 2 ) cable length (m) dc ul-listed model minimum order standard ca- ble straight/straight 40.5 1 xs2w-d421-c81-a 10 yes 2 xs2w-d421-d81-a 5 xs2w-d421-g81-a 5 10 xs2w-d421-j81-a l-shaped/l-shaped 2 xs2w-d422-d81-a 10 5 xs2w-d422-g81-a 5 straight/l-shaped 2 xs2w-d423-d81-a 10 5 xs2w-d423-g81-a 5 l-shaped/straight 2 xs2w-d424-d81-a 10 5 xs2w-d424-g81-a 5 vibration- proof robot cable straight/straight 1 xs2w-d421-c81-r 10 2 xs2w-d421-d81-r 5 xs2w-d421-g81-r 5 10 xs2w-d421-j81-r 14.9 dia. 14.9 dia. 40.7 l 44.7 6 dia. s traight /s traight c onnectors l 14.9 dia. 32.3 28.3 25.3 25.3 6 dia. l-shaped/l-shaped connectors l 28.3 25.3 14.9 dia. 44.7 6 dia. l-shaped/straight connectors 1 2 3 4 1 2 3 4 contact no. blue black (dc) brown white cable lead colors wiring diagram for 4 cores 1 2 3 4 5 1 2 3 4 5 contact no. blue black gray brown white cable lead colors wiring diagram for 5 cores l 14.9 dia. 32.3 25.3 40.7 14.9 dia. 6 dia. straight/l-shaped connectors
xs2 5 xs2f socket on one cable end model number legend use this model number legend to identify products from their model number. when ordering, use a model number from the table in ordering information . xs2f- @@ 2 @ - @@ 0- @ 1. type f: connector connected to cable, socket on one cable end 2. ac/dc (mating section form) a: for ac d: for dc e: for dc, stainless steel lock 3. connector poles 4: 4 poles 5: 5 poles 4. contact plating 2: 0.4- m gold plating 5. cable connection direction 1: straight 2: l-shaped 6. cable length a: 0.3 m b: 0.5 m c: 1 m d: 2 m e: 3 m f: 4 m g: 5 m h: 7 m j: 10 m k: 15 m l: 20 m only the 2 m (d) and 5 m (g) cables are available for cables with 5 poles. 8. connectors on one end/both ends 0: one end 9. cable specifications a: standard cable r: vibration-proof robot cable f: fire- retardant , vibration-proof cable e: heat-resistant cable up to 105 c r type is a 2- or 4-core cable. f or e type is a 4-core cable. 7. connections terminal no. terminal no. abcd ab cde a: brown --- --- blue (for dc) g: brown white blue black gray b: --- --- brown blue (for dc) c: brown --- blue black d: --- --- blue brown 8: brown white blue black (for dc) 9: brown white blue black (for ac) 14 8 2 3 5 6 7 9 designations for dc polarity (for limit switches and sensors) 6. cable length 3: 2 m 4: 5 m 7. connections pin no. abcd 1: --- --- black white 8. connectors on one end/both ends 0: one end 9. cable specifications not designated. note: model number standards are different for items 6, 7, and 9 for non-polar connectors.
xs2 6 xs2f sockets on one cable end dimensions (unit: mm) wiring diagram two-core model three-core model four-core model standard cable vibration- proof robot cable xs2f- @ 42 @ - @@ 0-a xs2f- @ 42 @ - @@ 0-r standard cable (non-polar dc) xs2f- @ 42 @ - @@ 0 --- --- standard cable (e2e models with conventional connector pin) xs2f-d42 @ - @ d0 --- --- connectors with standa rd cable xs2f- @ 42 @ - @@ 0-a connectors with vibration-pr oof robot cable xs2f- @ 42 @ - @@ 0-r non-polar dc connectors with standard cable xs2f- @ 42 @ - @@ 0 s tra i g h t c onnectors 6 dia. 40.7 14.9 dia. l50 30 5 45 5 dia. m12 45 5 dia. m12 dc ac 6 dia. 25.3 28.3 l 50 30 5 45 5 dia. m12 45 5 dia. m12 dc ac l-shaped connectors 1 2 3 4 1 2 3 4 brown blue (dc) contact no. brown blue (ac) contact no. cable lead colors cable lead colors 1 2 3 4 blue black (dc) contact no. cable lead colors brown 1 2 3 4 blue black (dc/ac) brown white contact no. cable lead colors 1 2 3 4 black white contact no. cable lead colors 1 2 3 4 blue brown contact no. cable lead colors
xs2 7 ordering information note: ask your omron represent ative about other cable lengths. *the heat-resistant fixture material is sus316l stainless steel without surface treatment. cable type cable connection direction no. of cable cores no. of cable cores cable length (m) dc ac minimum order ul- listed model model standard cable straight 2 0.5 1 xs2f-d421-ca0- a xs2f-a421-cb0-a 10 yes 3 xs2f-d421-cc0-a --- 4 xs2f-d421-c80-a x s2f-a421-c90-a 2 2 xs2f-d421-da0- a xs2f-a421-db0-a 3 XS2F-D421-DC0-A --- 4 xs2f-d421-d80-a x s2f-a421-d90-a 2 5 xs2f-d421-ga0-a x s2f-a421-gb0-a 5 3 xs2f-d421-gc0-a --- 4 xs2f-d421-g80-a x s2f-a421-g90-a 2 10 xs2f-d421-ja0-a x s2f-a421-jb0-a 3 xs2f-d421-jc0-a --- 4 xs2f-d421-j80-a x s2f-a421-j90-a l-shaped 2 1 xs2f-d422-ca0- a xs2f-a422-cb0-a 10 3 xs2f-d422-cc0-a --- 4 xs2f-d422-c80-a --- 2 2 xs2f-d422-da0- a xs2f-a422-db0-a 3 xs2f-d422-dc0-a --- 4 xs2f-d422-d80-a --- 2 5 xs2f-d422-ga0-a x s2f-a422-gb0-a 5 3 xs2f-d422-gc0-a --- 4 xs2f-d422-g80-a --- 2 10 xs2f-d422-ja0-a x s2f-a422-jb0-a 3 xs2f-d422-jc0-a --- 4 xs2f-d422-j80-a --- vibration-proof robot cable straight 2 1 xs2f-d421-ca0- r xs2f-a421-cb0-r 10 4 xs2f-d421-c80-r x s2f-a421-c90-r 2 2 xs2f-d421-da0- r xs2f-a421-db0-r 4 xs2f-d421-d80-r x s2f-a421-d90-r 2 5 xs2f-d421-ga0-r x s2f-a421-gb0-r 5 4 xs2f-d421-g80-r x s2f-a421-g90-r 2 10 xs2f-d421-ja0-r x s2f-a421-jb0-r 4 xs2f-d421-j80-r x s2f-a421-j90-r l-shaped 2 1 xs2f-d422-ca0- r xs2f-a422-cb0-r 10 4 xs2f-d422-c80-r --- 2 2 xs2f-d422-da0- r xs2f-a422-db0-r 4 xs2f-d422-d80-r --- 2 5 xs2f-d422-ga0-r x s2f-a422-gb0-r 5 4 xs2f-d422-g80-r --- 2 10 xs2f-d422-ja0-r x s2f-a422-jb0-r 4 xs2f-d422-j80-r --- standard cable (non-polar) straight 22 xs2f-d421-310 xs2f-a421-310 10 --- 25 xs2f-d421-410 xs2f-a421-410 5 l-shaped 22 xs2f-d422-310 xs2f-a422-310 10 25 xs2f-d422-410 xs2f-a422-410 5 standard cable (e2e models with conventional connector pin) straight 22 xs2f-d421-dd0 --- 10 --- 25 xs2f-d421-gd0 --- 5 l-shaped 22 xs2f-d422-dd0 --- 10 25 xs2f-d422-gd0 --- 5 heat-resistant cable * straight 4 2 xs2f-e421-d80-e --- 10 --- 5 xs2f-e421-g80-e --- 5 l-shaped 2 xs2f-e422-d80-e --- 10 5 xs2f-e422-g80-e --- 5
xs2 8 applicable proximity sensors dimensions (unit: mm) ordering information note: ask your omron representative about other cable lengths. refer to page the e2e datasheet for information on connecting to e2e proximity sensors 5-pole connectors for dc xs2f-d521- @ g0-a no. of cable cores cable core cross-sectional area (mm 2 ) cable length (m) dc model minimum order 5 0.3 mm 2 2 xs2f-d521-dg0-a 10 5 xs2f-d521-gg0-a 5 s tra i g h t c onnectors note: use the xs2h-d521- @ g0-a in combination with the xs2f- d521- @ g0-a. wiring diagram pin arrangements (engagement side) 45 5 dia. m12 18 34 48 14.9 dia. l 50 30 6 dia. 5 1 2 3 5 4 blue gray black brown white contact no. cable lead colors 2 5 1 4 3
xs2 9 xs2h plugs on one cable end model number legend xs2h- @@ 21- @@ 0- @ 1. type h: connector connected to cable, plug on one cable end 2. ac/dc a: for ac d: for dc 3. connector poles 4: 4 poles 5: 5 poles 4. contact plating 2: 0.4- m gold plating 5. cable connection direction 1: straight 6. cable length a: 0.3 m b: 0.5 m c: 1 m d: 2 m g: 5 m 7. connections terminal no. terminal no. terminal no. abcd abcd a b cde 8: brown white blue black (for dc) a: brown --- --- blue (for dc) g: brown white blue black gray 9: brown white blue black (for ac) b: --- --- brown blue (for ac) c: brown --- blue black (for dc) 8. connectors on one end/both ends 0: one end 9. cable specifications a: standard cable f: fire-retardant, vibration-proof cable r: vibration-proof robot cable r type is a 2 or 4-core cable. f type is a 4-core cable. 14 8 2 5 3 6 7 9 using this model number legend to identify products from their model number. when ordering, use a model number from the table in ordering information .
xs2 10 xs2h plugs on one cable end dimensions (unit: mm) dimensions (unit: mm) ordering information connectors on standa rd cable xs2h- @ 421- @@ 0-a connectors on dc cable (fiv e poles) xs2h-d521- @ g0-a (for dc) no. of con- nector poles cable connec- tion direction no. of cable cores cable core cross- sectional area cable length (m) dc ac minimum order ul- listed model model 4 straight 2 0.5 mm 2 0.3 xs2h-d421-aa0-a xs2h-a421-ab0-a 10 yes 3 xs2h-d421-ac0-a --- 4 xs2h-d421-a80-a xs2h-a421-a90-a 2 1 xs2h-d421-ca0-a xs2h-a421-cb0-a 3 xs2h-d421-cc0-a --- 4 xs2h-d421-c80-a xs2h-a421-c90-a 5 5 0.3 mm 2 0.3 xs2h-d521-ag0-a --- --- 1 xs2h-d521-cg0-a --- straight connectors 45 5 dia. 45 5 dia. 44.7 14.9 dia. l50 30 6 dia. 5 wiring diagram 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 brown blue (dc) contact no. brown blue (ac) contact no. cable lead colors cable lead colors blue black (dc) contact no. cable lead colors brown blue black (dc/ac) brown white contact no. cable lead colors two-core model three-core model four-core model dc ac s traight c onnectors 45 5 dia. 18 m12 34 52 16 dia. l 50 30 6 dia. 5 note: use the xs2f-d521- @ g0-a in combination with the xs2h-d521- @ g0-a. wiring diagram pin arrangements (engagement side) 1 2 3 5 4 blue gray black brown white contact no. cable lead colors 1 5 2 3 4 five-core model
xs2 11 xs2 @ sensor i/o connectors on cables (8-pole) ordering information pin numbers and cable lead colors wiring example connector type cable connection direction number of cores cable length (m) model panel-mounting socket --- --- --- xs2p-d821-2 xs2p-d822-2 panel-mounting plug xs2m-d824-4 plug on one cable end straight 8 0.3 xs2h-d821-ah0-c 1 xs2h-d821-ch0-c socket on one cable end 2 xs2f-d821-dh0-c 5 xs2f-d821-gh0-c plug and socket on cable ends 2 xs2w-d821-dh1-c 5 xs2w-d821-gh1-c pin number xs2f/xs2h/xs2w cable lead colors 12345678 white brown green yellow gray pink blue shield ratings and characteristics materials and finish *1. xs2f/xs2h/xs2w only. *2. o-rings are on sockets only. rated current 1.5 a rated voltage 36 vdc contact resistance 40 m ? max. (at 20 mvdc max. and 100 ma max.) insulation resistance 1,000 m ? min. (at 500 vdc) dielectric strength 1,000 vac for 1 min (leakage current: 1 ma max.) degree of protection ip67 insertion durability 200 times min. operating temperature ? 25 to 70 c contacts brass/nickel base, 0.4- m goldplating bracket, body, m16 nuts brass/nickel plated pin block pbt resin (ul94v-0)/light gray cover * 1 polyester elastomer (ul94v-0)/black seal rubber and o-ring * 2 rubber sensor, actuator, etc. xs2f xs2p relay box, in-panel terminal block xs2h xs2w xs2m
xs2 12 dimensions (unit: mm) xs2p-d821-2 panel-mounting socket (m12) with solder cup pins and rear lock xs2m-d824-4 panel-mounting pl ug (m12) with solder cup pins and front lock xs2p-d822-2 panel-mounting socket (m12) with solder cup pins and front lock x s 2h plug on o ne c able end ( m12 ) 2 1 7 3 4 8 5 6 m12 5 50 30 l 44.7 6 dia. 14.9 dia. 1 2 3 7 6 8 5 4 m12 50 5 30 l 40.7 6 dia. 14.9 dia. x s 2f s ocket on o ne c able end ( m12 ) 1 2 3 7 6 8 5 4 m12 l 40.7 6 dia. 14.9 dia. 44.7 14.9 dia. m12 5 6 7 12 3 4 8 x s 2w plug and s ocket on c able ends ( m12 ) m12 2 3 4 5 6 7 1 2 3 4 5 6 7 1 20 dia. 14 dia. 2.5 20.4 5 3 10.5 m16 m16 nut panel 3 1.5 seal rubber 7 1 2 3 4 5 6 7 3 4 5 6 7 1 2 7 m12 m16 nut m16 seal rubber 10.6 dia. 5 3 3 3 panel 20.9 8.7 20 dia. m12 2 3 4 5 6 7 1 seal rubber 1.5 3 panel m16 nut 14 dia. 14 dia. 20 dia. m16 3 5 6 8.7 20.4 7 16 +0.2 0 dia. 7 +0.1 0 24 min. 3 3 2 2 1 1 7 7 6 6 8 8 5 5 4 4 plug socket panel cutouts connector pin numbers (from mating side) note 1. mounting panel thickness: 1 to 4 mm . 2.applicable core wire size for solder cup pins: 0.5 mm 2 max. 3.the m16 nut and seal rubber are included.
xs2 13 xs2g crimping/soldering plug assemblies dimensions (unit: mm) ordering information note: crimping plug contacts are sold separately. xs2u crimping pin for xs2g dimensions (unit: mm) ordering information note: orders are accepted in multiples of the minimum order. suitable cable dia. (mm) cable connection direction connection method dc ac minimum order model model 6-mm-dia. model (5 to 6 mm dia.) straight crimping xs2g-d4c1 xs2g-a4c1 50 soldering xs2g-d421 xs2g-a421 l-shaped soldering xs2g-d422 --- 4-mm-dia. model (4 to 5 mm dia.) straight crimping xs2g-d4c3 xs2g-a4c3 soldering xs2g-d423 xs2g-a423 l-shaped soldering xs2g-d424 --- 3-mm-dia. model (3 to 4 mm dia.) straight crimping xs2g-d4c5 xs2g-a4c5 soldering xs2g-d425 xs2g-a425 l-shaped soldering xs2g-d426 --- suitable core size (mm 2 ) model minimum order 0.18 to 0.3 xs2u-3121 100 0.5 to 0.75 xs2u-3122 5 dia. 14.9 dia. 47.1 14.2 dia. 45 5 dia. 45 m12 x s 2 g - @ @ @ 42 @ (soldering model) straight connectors dc ac x s 2 g -d42 @ 35.7 m12 1 14.9 dia. 45 23 5 dia. dc xs2u-312 @ (plug pin) 2.3 dia. 2 dia. c dia. 1.5 1 dia. b slit a note: a special tool must be used for crimping. for details, refer to page 23. dimensions model suitable core size (mm 2 ) dimension (mm) no. of slits a b c xs2u-3121 0.18 to 0.3 20.0 6.1 0.8 1 xs2u-3122 0.5 to 0.75 20.1 6.2 1.3 0
xs2 14 xs2c crimping/soldering socket assemblies dimensions (unit: mm) ordering information note: crimping plug contacts are sold separately. xs2u crimping pin for xs2c dimensions (unit: mm) ordering information note: orders are accepted in multiples of the minimum order. suitable cable dia. (mm) cable connection direction connection method dc ac minimum order model model 6-mm-dia. model (5 to 6 mm dia.) straight crimping xs2c-d4c1 xs2c-a4c1 50 soldering xs2c-d421 xs2c-a421 l-shaped crimping xs2c-d4c2 xs2c-a4c2 soldering xs2c-d422 xs2c-a422 4-mm-dia. model (4 to 5 mm dia.) straight crimping xs2c-d4c3 xs2c-a4c3 soldering xs2c-d423 xs2c-a423 l-shaped crimping xs2c-d4c4 xs2c-a4c4 soldering xs2c-d424 xs2c-a424 3-mm-dia. model (3 to 4 mm dia.) straight crimping xs2c-d4c5 xs2c-a4c5 soldering xs2c-d425 xs2c-a425 l-shaped crimping xs2c-d4c6 xs2c-a4c6 soldering xs2c-d426 xs2c-a426 suitable core size (mm 2 ) model minimum order 0.18 to 0.3 xs2u-2221 100 0.5 to 0.75 xs2u-2222 x s 2 c - @ @ @ 42 @ (soldering model) straight connectors 5 dia. m12 m12 5 dia. 43.2 14.9 dia. 14.2 dia. 45 45 dc ac l-shaped c onnectors 5 dia. m12 m12 5 dia. 31.8 14.9 dia. 23 45 45 dc ac xs2u-222 @ (socket pin) 1.5 b a 2.3 dia. 2 dia. c dia. slit note: a special tool must be used for crimping. for details, refer to page 23. dimensions model suitable core size (mm 2 ) dimension (mm) no. of slits a b c xs2u-2221 0.18 to 0.3 16.7 6.1 0.8 1 xs2u-2222 0.5 to 0.75 16.8 6.2 1.3 0
xs2 15 xs2g screw-on plug assemblies dimensions (unit: mm) ordering information note: xs2g screw-on plugs cannot be connected to side by side to the cn1 and cn2 connectors of xs2r y-joint sockets/plugs. no. of poles suitable cable dia. (mm) straight connectors (for dc) l-shaped connectors (for dc) minimum order model model 5 8-mm-dia. model (7 to 8 mm dia.) xs2g-d5s7 --- 50 7-mm-dia. model (6 to 7 mm dia.) xs2g-d5s9 --- 6-mm-dia. model (5 to 6 mm dia.) xs2g-d5s1 xs2g-d5s2 4 8-mm-dia. model (7 to 8 mm dia.) xs2g-d4s7 --- 7-mm-dia. model (6 to 7 mm dia.) xs2g-d4s9 --- 6-mm-dia. model (5 to 6 mm dia.) xs2g-d4s1 xs2g-d4s2 4-mm-dia. model (4 to 5 mm dia.) xs2g-d4s3 xs2g-d4s4 3-mm-dia. model (3 to 4 mm dia.) xs2g-d4s5 xs2g-d4s6 58.7 16 dia. 20 dia. 14.9 dia. xs2g-d5s7 (5-pole, stra ight, applicable cabl e outer diameter: 8 mm) xs2g-d5s9 (5-pole, stra ight, applicable cabl e outer diameter: 7 mm) xs2g-d4s7 (4-pole, stra ight, applicable cabl e outer diameter: 8 mm) xs2g-d4s9 (4-pole, stra ight, applicable cabl e outer diameter: 7 mm) 58.7 14 dia. 20 dia. m12 1 14.9 dia. x s 2 g -d5 s 1 ( 5-pole, s traight, applicable c able o uter diameter: 6 mm ) xs2g-d4s @ (4-pole, straight, applicable cabl e outer diameter: 3, 4, or 6 mm) 14.9 dia. 39.7 39.6 20 dia. m12 1 14 dia. x s 2 g -d5 s 2 ( 5-pole, l-shaped, applicable c able o uter diameter: 6 mm ) xs2g-d4s @ (4-pole, l-shaped, applicable cabl e outer diameter: 3, 4, or 6 mm)
xs2 16 xs2c screw-on socket assemblies dimensions (unit: mm) ordering information no. of poles suitable cable dia. (mm) straight connectors (for dc) l-shaped connectors (for dc) minimum order model model 5 8-mm-dia. model (7 to 8 mm dia.) xs2c-d5s7 --- 50 7-mm-dia. model (6 to 7 mm dia.) xs2c-d5s9 --- 6-mm-dia. model (5 to 6 mm dia.) xs2c-d5s1 xs2c-d5s2 4 8-mm-dia. model (7 to 8 mm dia.) xs2c-d4s7 --- 7-mm-dia. model (6 to 7 mm dia.) xs2c-d4s9 --- 6-mm-dia. model (5 to 6 mm dia.) xs2c-d4s1 xs2c-d4s2 4-mm-dia. model (4 to 5 mm dia.) xs2c-d4s3 xs2c-d4s4 3-mm-dia. model (3 to 4 mm dia.) xs2c-d4s5 xs2c-d4s6 54.9 20 dia. 14.9 dia. 16 dia. xs2c-d5s7 (5-pole, straight, appl icable cable outer diameter: 8 mm) xs2c-d5s9 (5-pole, straight, appl icable cable outer diameter: 7 mm) xs2c-d4s7 (4-pole, straight, appl icable cable outer diameter: 8 mm) xs2c-d4s9 (4-pole, straight, appl icable cable outer diameter: 7 mm) 54.9 20 dia. m12 1 14.9 dia. 14 dia. xs2c-d5s1 (5-pole, straight, appl icable cable outer diameter: 6 mm) xs2c-d4s @ (4-pole, straight, applicable ca ble outer diameter: 3, 4, or 6 mm) 14.9 dia. 35.9 39.6 14 dia. 20 dia. m12 1 xs2c-d5s2 (5-pole, l-shaped, appl icable cable outer diameter: 6 mm) xs2c-d4s @ (4-pole, l-shaped, ap plicable cable outer di ameter: 3, 4, or 6 mm)
xs2 17 xs2p panel-mounting sockets for terminal boxes dimensions (unit: mm) ordering information lock method pin shape dc ac minimum order model model rear lock solder cup pin xs2p-d421-2 xs2p-a421-2 50 front lock solder cup pin xs2p-d422-2 xs2p-a422-2 dip pin xs2p-d422-1 xs2p-a422-1 m16 1 7 panel rubber bushing 14.6 dia. 7.8 20.5 24 2.5 20 dia. m12 m12 xs2p- @ 421-2 (with solder cup pins) rear lock model dc ac 2 dia. 16 dia. rubber bushing 17 5 dia. panel m16 1 14 dia. 8.7 17 23.5 27 2.5 20 dia. rubber bushing panel m16 1 14 dia. 7 7 20.5 6 24 m12 m12 x s 2p- @ @ 422-2 (with solder cup pins) front lock model dc ac with solder cup pins with dip pins 24 min. 7 +0.1 0 16 +0.15 0 dia. 24 min. 5 5 land four, 2.2-dia.holes panel cutout pcb-mounting dimensions note: the panel thickness is 1 to 4 mm.
xs2 18 xs2r y-joint plug/socket connectors dimensions (unit: mm) ordering information note: xs2g screw-on plugs cannot be connected side-by-side to the cn1 and cn2 connectors. consider using a crimping or soldering model instead. refer to page 13 for details. type connector dc cable length l (m) model minimum order with cable connectors on both cable ends 0.5 xs2r-d426-b11-f 5 1 xs2r-d426-c11-f 2 xs2r-d426-d11-f 3 xs2r-d426-e11-f connector on one cable end 2 xs2r-d426-d10-f 5 xs2r-d426-g10-f without cable y-joint plug/socket --- xs2r-d426-1 10 xs2r-d426-5 xs2r-d426-81 xs2r-d426-82 1 2 3 4 4 3 2 1 1 2 3 4 cn2 cn1 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 45.5 4.6 dia. 18.0 35.0 cn1 cn2 15.0 blue marking 8.5 13.6 l 6 dia. 44.7 xs2r-d426- @ 11-f connectors on both cable ends (y-joint plug/socket) wiring diagram 1 4 3 2 1 4 3 2 18.0 15.0 35.0 cn1 cn2 blue marking 45.5 4.6 dia. 30 50 5 8.5 13.6 l 6 dia. 1 2 3 4 1 2 3 4 cn2 cn1 black blue white brown xs2r-d426- @ 10-f connectors on one cable end (y-joint plug/socket) wiring diagram 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 cn2 cn1 cn0 cn2 cn1 cn0 cn2 cn1 cn0 cn2 cn1 cn0 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 58.3 27 4.5 dia. cn2 (37) 18 15 cn1 cn0 blue marking 7 24.5 12.5 xs2r-d426-1 y-joint plug/socket without cable wiring diagram xs2r-d426-1 xs2r-d426-5 xs2r-d426-81 xs2r-d426-82
xs2 19 xs2r t-joint plug/socket connectors dimensions (unit: mm) ordering information a (female) c (male) b (female) 4 3 2 1 1234 4 3 2 1 a (female) c (male) b (female) 4 3 2 1 1234 4 3 2 1 ab c 14.6 dia. 24.6 29 50.6 m12 m12 xs2r-d422-1 xs2r-d422-5 aggregate models wiring diagram xs2r-d422-1 xs2r-d422-5 a (male) c (female) b (male) 4 3 2 1 1234 4 3 2 1 ab c 24.6 29 50.6 m12 14.6 dia. m12 x s 2r-d423-1 bifurcated model wiring diagram a (female) c (female) b (male) 4 3 2 1 1234 4 3 2 1 ab c 14.6 dia. 24.6 29 50.6 m12 m12 x s 2r-d424-1 daisy-chain model wiring diagram type dc model minimum order aggregate model xs2r-d422-1 20 xs2r-d422-5 bifurcated model xs2r-d423-1 daisy-chain model xs2r-d424-1
xs2 20 xs2r application examples safety precautions do not use this product under ambient conditions that exceed the ratings. before using the xs2r for sensors, make sure that the wiring of the sensors and the internal connections of the xs2r are correct. precautions for correct use ab c sensor sensor xs2w/xs2f/xs2c xs2r-d422-1 xs2g/xs2h xs2g/xs2h photoelectric sensor photoelectric sensor ab c sensor xs2g/xs2h xs2r-d423-1 xs2w/xs2f/xs2c xs2w/xs2f/xs2c proximity sensor plc (a) plc (b) sensor2 sensor3 sensor2 ab c ab c ab c sensor1 ? a pair of two-wire sensors or three-wire sensors can be connected as shown in the illustration. ? the xs2r-d422-5 has feedthrough connections, thus working as a connector for the extension cable. xs2r-d422-1 (aggregate model) xs2r-d423-1 (bifurcated model) ? two or three-wire sensor signals can be bifurcated. xs2r-d424-1 (daisy chain model) ? two-wire sensors with contact output can be connected through a daisy chain to obtain and output.
xs2 21 xs2m sensor-embedded plugs dimensions (unit: mm) xs2m panel-mounting plugs dimensions (unit: mm) 10.5 dia. 45 45 5 dia. 5 dia. 9.4 dia. 8 dia. m12 6.5 o-ring 16 10 1.2 4 0.7 9.45 +0.05 ? 0 dia. 6.7 min. resin filled xs2m-d421 (dc) xs2m-a421 (ac) (embedded plug with screw threads) mounted dimensions note: after mounting, anchor the solder cups by injecting resin. dc ac 1.5 6.5 m12 1 15.7 min. resin filled 9.45 +0.05 ? 0 dia. 10.5 dia. 45 45 5 dia. 5 dia. 9.4 dia. 9.6 dia. o-ring 16 10.8 1.2 0.7 x s 2m-d422 ( d c) xs2m-a422 (ac) (embedded plug without screw threads) mounted dimensions note: after mounting, anchor the solder cups by injecting resin. dc ac 21 min. 14 0.1 14 0.1 10 +1 0 four, 3.2 dia. 3.2 dia. 2.5 dia. 9.4 dia. 16 0.7 6.5 m12 rubber bushing 1.5 5 dia. 5 dia. 10.5 dia. 14 20 14 45 45 20 14 20 14 20 10 2 1 xs2m-d423 (for dc) xs2m-a423 (for ac) (flange-mounting model) panel cutouts dc ac 24 min. 7 +0.2 0 16 +0.3 0 dia. 24 min. 5 5 land four, 2.2-dia. holes 17 5 dia. 20 dia. 16 dia. 1.5 2 dia. rubber bushing panel m16 1 m12 1 6.5 6.8 8.7 27.7 3 2.5 9 3.5 1.5 7 7 xs2m- @ 424-1 (with dip pins) xs2m- @ 424-2 (with solder cup pins) (screw-mounting model) panel cutouts note: the panel thickness is 1 to 4 mm. pcb-mounting dimensions dc ac
xs2 22 ordering information connector covers mounting method pin shape dc ac minimum order model model embedded with screw threads solder cup pin xs2m-d421 xs2m-a421 50 embedded with no screw threads xs2m-d422 xs2m-a422 flange-mounting xs2m-d423 xs2m-a423 screw-mounting dip pin xs2m-d424-1 xs2m-a424-1 solder cup pin xs2m-d424-2 xs2m-a424-2 model minimum order material suitable connector model mounting portion xs2z-11 50 brass/nickel plated xs2g/xs2h/xs2m/xs2r/xs2w/xs5h/ xs5m/xs5w m12 male screw xs2z-22 xs2c/xs2r/xs2f/xs2p/xs2w/xw3b/ xs5f/xs5w/xs5r/xs5p/xw3d m12 female screw (thread bracket) model minimum order material suitable connector model mounting portion xs2z-13 50 rubber/black xs2g/xs2h/xs2m/xs2r m12 male screw xs2z-14 xs2c/xs2r/xs2f/xs2p/ xw3a/xw3b pin block (female pins) xs2z-15 m12 female screw (thread bracket) model material applicable connector xs2z-31 silicone rubber/black xs2f/xs2h/xs2w m12 xs2z-11 m12 male screw water-resistive covers xs2z-11 xs2z-22 m12 m12 1.0 female screw (thread bracket) xs2z-22 the water-resistive cover ensures ip67. when mounting the water-resistive cover to a connector, be sure to apply a torque range between 0.39 and 0.49 nm to tighten the water-resistive cover. xs2z-13 m12 male screw dust covers xs2z-13 xs2z-15 xs2z-14 m12 female screw (thread bracket) pin block (female pins) xs2z-15/xs2z-14 the dust cover is for dust prevention and does not ensure ip67 degr ee of protection. when mounting the dust cover to a connector, be sure to press the dust cover onto the connector until the connector is fully inserted into the dust cover. xs2z-31 m12 female screw (thread bracket) pin block (female contact) sputter protective cover xs2z-31 the sputter protective cover protects the connector from weld sputter. make sure it covers the entire connector.
xs2 23 tools use the crimp tool to crimp a cable core to the xs2u crimping pin used with the xs2c or xs2g crimping connector. ? the xy2f-0002 crimp tool is dmc's afm8 (m22520/2- 01). ? mount the xy2f-0003 locator (sold separately) to the locator guide of the crimp tool with a screw provided with the xy2f-0003 locator. extraction procedure (1) disconnecting components ? disconnect all components on the cap side from the cover. (2) extracting pin block ? insert the claws of the tool into the four holes of the cover. ? make sure that the pin block is outside the tool. ? press the tool so that the guides of the tool are in close contact. then pull the pin block straight. precaution ? the pin block must not be extracted from the same connector more than 3 times, otherwise the proper degree of protection of the pin block or connector will not be maintained. c rimp tool xy2f-0002 locator xy2f-0003 5 4 3 2 1 8 7 6 r a i s e t o r o t a t e sel. no. p u s h p o s i t i o n e r a n d r o t a t e 9 0 t o i n s t a l l r o t a t e 9 0 t o i n s t a l l tool in open position tool in closed position xy2f-0001 crimp tool xy2f-0003 locator selector dial (set to 6.) locator guide pin-block extraction tool xy2f-0001 use this tool to extract a pin block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for connector assemblies (xs2c/ xs2g, soldering/crimping). pin block cover rubber bushing cable clamp cap holes claws tool pin block guide cover cover pin block guide extracting direction
xs2 24 assembly procedure for xs2 c/xs2g connector assemblies (1) connector and cable external diameters ? connectors for 6-, 4-, and 3-mm-diameter cables (i.e., cables that are 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are available. when assembling a connector used with a cable, make sure th at the external diameter of the connector is suited to that of the cable. ? connectors for 6-mm-diameter cables use white cable clamps. connectors for 4- and 3-mm-diamete r cables use black cable clamps. a watertight bushing for 6-mm-diameter cable has no stripe, that for 4-mm-diameter cable has a single stripe, and that for 3-mm-diameter cable has two stripes. note: when connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of 3 to 6 mm and core sizes of 0.18 to 0.75 mm 2 for crimping connectors and 0.5 mm 2 maximum for soldering connectors. (2) componen t insertion ? as shown in the above illustration, connect the above components to the cable with its end processed. (3) wiring (processing cable ends) ? strip 10 mm of the cable sheath and 4 mm of each core. ? before soldering cores and solder cup pins together, solder- coat each of them. ? the following conditions are recommended for soldering each solder cup pin. soldering iron: 30 to 60 w soldering temperature: 280 c to 340 c soldering period: 3 s max. ? the length marked *a should be 6.5 mm max., otherwise the proper degree of protection of the connector will not be maintained. ? strip 14 mm of the cable sheath and 4 mm of each core. ? make sure that each core is not damaged and its end strands are not spread out. ? mount the xy2f-0003 locator to dmc's afm8 (m25520/2- 01) crimping tool, both of which are sold separately, and set the selector dial of the crimping tool to 6 for the xs2u- @@ 21 and to 7 for the xs2u- @@ 22. ? after mounting the crimping pins to the locator, fully insert the cores to the crimping pins. ? squeeze the handle of the crimp tool to press-fit the cores to the crimping pins. (squeeze the handle firmly until the handle automatically returns to the release position.) ? after press-fitting the cores to the pins, insert the pins into the pin clamp as shown in the illustration. then make sure that the lead colors correspond to the pin clamp numbers that are identical to the connector pin numbers. crimping/soldering connectors screw-on connectors cover watertight bushing cable clamp cap cover ring (l-shaped models only) * watertight bushing cable clamp cap straight connectors l-shaped connectors *a ring is not required for screw-on connectors. cover cover watertight bushing watertight bushing cable clamp cable clamp cap cap ring *1 *2 confirm that you have all of the required parts. insulation caps and insulati on tubes are included with 5-pole connecto rs (xs2c-d5s @ and xs2g-d5s @ ). *1.rings are not required with 7-mm and 8-mm cables. *2.insert the waterproof bushing for 7-mm and 8-mm cables in the direction shown in the diagram. soldering connectors crimping connectors 4 6 6 0.5 *a 4 10 ? 0 4 crimping pin clamp press 1 to 1.5 wiring
xs2 25 ? tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. then insert the cable along with the pin clamp. ? loosen the screws on pins 1 to 4 and insert the cores according to the pin numbers. ? use the special screwdriver (xw4z-00b) * and tighten the screws securely so that the cores do not pull out (tightening torque: 0.15 to 0.2 nm). ? five-pole connectors ? strip the cable sheath for a total of 15 mm and strip the core covering for 8 mm for the core to connect to pin 5. ? connect the core to pin 5 (in the center) first. ? insert the core from the side of the hold with the tab and tighten the screw securely (tightening torque: 0.15 to 0.2 nm), and then cut off th e excess wire with wire cutters. ? bend the cable as shown below, attached the enclosed insulation cap, and then strip the other cores. ? connect the cores to pins 1 to 4. connecting shielded cables to five-pole connectors ? place the insulation tub on the drain line of the shield and connect ti to the terminal. ? tighten the screw and then check visually to see if there is insulation between the cores. ? connect the cores to pins 1 to 4. * when tightening the screws, use the dedicated xw4z-00b screwdriver that matches with the screw-slot dimensions. (4) inserting pin block ? mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. ? if the cover is used for an l-shaped model, the relationship between the position of the pol arity key on the engaged side and cable connection direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90 . ? fully insert the positioning key until the positioning key is hidden by the casing. screw-on connectors pin block pin clamp key groove key groove key xs2c use xs2g use 6 0.5 insertion 8 12 12 0.5 cable end processing ? four-pole connectors 87 8 12 conductors for pins 1 to 4 conductors for pin 5 screw special screwdriver special screwdriver screw ta b insulation cap insulation tube drain line xw4z-00b screwdriver lock spring o-ring triangle mark positioning key (triangle mark) polarity key pin block (soldering model) cover (straight model) (crimping model) (l-shaped model)
xs2 26 ? align the triangular marks on the pin block and cover and insert the pin block into the cover. ? press them together firmly (0.39 to 0.49 nm) until the pin block does not come out of the cover. (5) mounting cap ? after mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand within a torque of 0.39 and 0.49 nm. note: if the cap is not tighten securely enough, the degree of protection (ip67) may not be maintained or vibration may cause the cap to become loose. do not tighten the cap with pliers or similar tools; they may damage the cap. ? after fully tightening the cap, length a should be approximately one of the foll owing according to the cable external diameter and the connector model. (6) after assembly ? confirm the insulation between cores after completing assembly. recommended cables when connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of 3 to 6 mm and core sizes of 0.18 to 0.75 mm 2 for crimping connectors and 0.5 mm 2 maximum for soldering connectors. connector arrangement for safety, when constructing a connection syst em between a sensor and panel with a connector, make sure that the connector plug is on the sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). safety precautions do not use the product in atmospheres or environments that exceed product ratings. tightening cap (connector assemblies) 1. do not use pliers to tighte n caps, otherwise the caps may be damaged. be sure to tighten each cap by hand within a torque range between 0.39 and 0.49 nm. 2. if caps are not tightened securely, the connectors may not maintain their proper degree of protection (i.e., ip67) or the caps may become loose due to vibration. connector connection and disconnection ? when connecting or disconnecting connectors, be sure to hold the connectors by hand. ? do not hold the cable part when disconnecting connectors. ? connectors mating with sockets must be fully inserted into the sockets. tighten the thread bracket carefully so that the threads will not be damaged. ? fully tighten thread bracket within a torque range between 0.39 and 0.49 nm and be sure that the threads of the opposite parts are hidden by the thread bracket. ? when disconnecting connectors, be sure to loosen the thread brackets first. do not loosen the caps. ? thread brackets must be loos ened in the cutout direction. degree of protection ? do not impose external force continuously on the joints of pin blocks and covers, otherwise the connectors may not keep its proper degree of protection (i.e., ip67). ? the degree of protection of co nnectors (ip67) is not for a fully watertight structure. do not use them underwater. ? connectors are of resin mold construction. do not impose excessive force on them. setup ? do not make any cable bends near the base of the unit. ? any bends made must have a minimum radius of 40 mm. connector cable external diameter (mm) 6 mm 5 mm 4 mm 3 mm for 6-mm-dia. cable 1 0 --- --- for 4-mm-dia. cable --- 2 1 --- for 3-mm-dia. cable --- --- 2 1 triangle mark pin block cover lock pin block (screw-mounting connectors) cover cap a sensor side connecting cable panel side (power-supply side) (plug) (socket) (plug) (socket) precautions for correct use loosen cutout thread bracket


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